OneTech Integration · DC/DC Converters · 1/16 Brick

U16 Series

168W isolated 1/16 brick DC/DC converter with patented Buck-reset Forward topology and synchronous rectification. 405 W/in³ power density at greater than 93% peak efficiency — no external heatsink required. Designed for telecom, server, networking equipment and industrial applications using 24V or 48V input bus.

1/16 Brick >93% Efficiency 2:1 Input Range OCP · OVP · OTP Metal Enclosed 4.50M hrs MTBF
168W
Max Output Power
405
W/in³ Power Density
>93%
Peak Efficiency
U16 Series 1/16 Brick DC/DC Converter
Overview Models Specifications Pinout Performance Applications Ordering

Engineering That Eliminates Compromise

The U16 Series was designed for power architects who need maximum output in the compact 1/16 brick footprint — without sacrificing efficiency or reliability. Proprietary Buck-reset Forward topology, synchronous rectification, and a multi-layer single-sided PCB combine to deliver telecom-grade performance with industry-leading power density.

Patented Buck-Reset Forward
Proprietary topology reduces power loss at every load point. Combined with synchronous rectification (SR), achieves 405 W/in³ power density — the highest in its class for 1/16 brick form factor.
Multi-Layer PCB Design
Multi-layer single-sided circuit board combined with a fully metal-enclosed package enhances thermal performance and improves reliability. Available in Open Frame (11g) or Metal Enclosed (28g) packages.
Synchronous Rectification
SR stage at the output replaces diode conduction loss with a low-resistance MOSFET switch. Combined with Buck-Reset Forward, this directly contributes 1–2% efficiency gain versus conventional isolated converter architectures.
Triple Protection + Remote Sense
Over-current (108–125%), over-voltage (115–130%), and over-temperature (110°C Tc) protection with remote sense (±S pins) for accurate point-of-load regulation. No trade-off between protection and precision.
Remote On/Off Control
PC pin supports both positive and negative logic. Logic High (+3.0V to +6.5V) enables; Logic Low (0V to +1.0V) shuts down. Enables clean power sequencing in multi-rail designs without external sequencer ICs.
4.50M Hours MTBF
Bellcore TR-332 Issue 6 verified at GB/25°C (U1648050abcd-25XXX). Multi-layer single-sided PCB reduces solder joint count — addressing the two leading causes of DC/DC converter field failures at the design level.

Available Configurations

All models share the same 1/16 brick footprint and pin-out. Select input bus (48V or 24V) and required output voltage. Contact OneTech Integration for 4:1 input range models or custom specifications.

Part NumberInput RangeMax Input Power Output VoltageOutput CurrentMax OutputEfficiency
U1648120abcd-XXXXX36V – 75V186W12.0V14A168W93%
U1648050abcd-XXXXX36V – 75V168W5.0V30A150W92%
U1648033abcd-XXXXX36V – 75V132W3.3V35A115W90%
U1648025abcd-XXXXX36V – 75V102W2.5V35A88W88%
Part NumberInput RangeMax Input Power Output VoltageOutput CurrentMax OutputEfficiency
U1624120abcd-XXXXX18V – 36V161W12.0V12A144W92%
U1624050abcd-XXXXX18V – 36V141W5.0V25A125W91%
U1624033abcd-XXXXX18V – 36V115W3.3V30A99W89%
U1624025abcd-XXXXX18V – 36V89W2.5V30A75W87%

* Contact OneTech Integration for 4:1 input range models, special input/output configurations, or custom output voltages. Part number suffix abcd encodes Enable Logic, Pin Length, Standoff Height, and Package Type.

Complete Technical Parameters

All specifications are typical at nominal input, full load, 25°C unless otherwise noted. Test conditions per industry standard for isolated DC/DC brick converters.

Input
48V Models Operating Range+36V to +75V DC
24V Models Operating Range+18V to +36V DC
18V Models Operating Range+9V to +36V DC
48V/36V Transient (100ms)100V / 75V Maximum
24V/18V Transient (100ms)50V Maximum
48V Power-ON Threshold+34.0V to +36.0V
24V/36V Power-ON Threshold+17.0V to +18.0V
18V Power-ON Threshold+8.5V to +9.0V
48V Power-OFF Threshold+31.2V to +33.2V
24V/36V Power-OFF Threshold+15.6V to +16.6V
18V Power-OFF Threshold+7.8V to +8.3V
Off-State Input Current6 mA Max (at Vnom)
Latch-State Input Current8 mA Max (at Vnom)
Reflected Ripple Current20 mA rms / 60 mA p-p (Lext = 10 µH)
Input Capacitance (48V/36V)14.0 µF Max
Input Capacitance (24V/18V)20.0 µF Max
Input Ripple Rejection (<1 kHz)−50 dB (Vnom, Full Load)
Remote Control
Logic High (Enable)+3.0V to +6.5V
Logic Low (Disable)0V to +1.0V
PC Pin Voltage Range−0.5V to +12V DC
PC Pin Input Current−0.5 mA to +1.5 mA
Output
Voltage Accuracy±1.0% typical
Line Regulation±0.2% (full input range)
Load Regulation±0.2% (0% to 100% load)
Temperature Drift±0.03%/°C (−40°C to 100°C)
Output Tolerance Band±4% (all conditions)
Ripple & Noise (20 MHz)3% p-p / 1% RMS of Vo
Over-Voltage Protection115–130% Vo
Over-Current Limit108–125% Io (at Vnom)
Voltage Trim Range±10% Vo (at Vnom, 10% load)
Step Load Transient±6% Vo / 500 µS (2.5 A/µS, 50–75% load)
Start-Up Delay20 ms / 250 ms (Vnom, full load)
General
Switching Frequency400 kHz typical
MTBF4.50 × 106 hrs (Bellcore TR-332 Issue 6, GB/25°C)
Over-Temp Protection110°C (Tc) ±5°C
Operating Temperature−40°C to +110°C
Storage Temperature−55°C to +125°C
Input to Output Isolation2.0 kV minimum
Input to Case Isolation1.0 kV minimum
Output to Case Isolation1.0 kV minimum
Weight (Open Frame)11 g
Weight (Metal Enclosed)28 g
⚠ Absolute Maximum Ratings — Do Not Exceed
Input voltage: −0.5V to +40V DC (24V/18V models) / −0.5V to +80V DC (48V/36V models). Transient (100ms): 50V max (24V/18V) / 100V max (48V/36V). Remote Control: −0.5V to +12V DC. Exceeding absolute maximum ratings may permanently damage the device and void warranty.

Package & Pin Definitions

Industry-standard sixteenth brick pin assignment. 8-pin configuration supports remote sense (±S), trim (TRIM), and remote on/off control (PC). Available in Open Frame, Metal Enclosed, and Molding packages with Through-hole or SMD pin options.

Input Side
1
+IN
Positive Input
2
PC
Remote On/Off Control
3
−IN
Negative Input
U16 Series
1/16 Brick · Open Frame / Metal Enclosed
1.30" × 0.60" (33.02 × 15.24 mm)
Pin: Copper alloy, Gold over Nickel
Output Side
4
−Vo
Negative Output
5
−S
Negative Remote Sense
6
TRIM
Output Voltage Trim ±10%
7
+S
Positive Remote Sense
8
+Vo
Positive Output
Pin Length Options (b-code in Part Number)
SMD (no pins)
0
0.12" / 3.05 mm
1
0.16" / 4.06 mm
2
0.20" / 5.08 mm

Standoff height (c-code): − = SMD, 0 = 0.02", 1 = 0.08", 2 = 0.16". Package (d-code): N = Open Frame / 0.35", E = Metal Enclosed / 0.40", M = Molding / 0.40". Pin material: copper alloy or brass with gold-over-nickel plating.

TOLERANCES Standard dimensional tolerances apply to all package dimensions unless otherwise specified.
Notation .xx (2 decimal)±0.02 in  (±0.5 mm)
Notation .xxx (3 decimal)±0.01 in  (±0.25 mm)
Unit systemInches (millimeters)
Base-plate (Open Frame)None
Base-plate (Metal Enclosed)Non-conductive
Mounting insertsNone
Pin materialCopper alloy or Brass
Pin platingGold over Nickel
Weight
11g
Open Frame Package
Metal Enclosed
28g
Open Frame — Mechanical Drawing
U16 Series Open Frame Mechanical Drawing

Open Frame dimensions. Click for full PDF detail. 1.30" × 0.60" (33.02 × 15.24 mm). Weight: 11g.

Metal Enclosed — Mechanical Drawing
U16 Series Metal Enclosed Mechanical Drawing

Metal Enclosed dimensions. Click for full PDF detail. 1.10" × 0.60" (27.94 × 15.24 mm). Weight: 28g.

Efficiency & Thermal Derating

Measured at nominal input, full output, 25°C. The U1648033N10E-20 (3.3V/20A) achieves maximum efficiency across a wide load range, simplifying thermal budgeting across the load profile.

U1648033N10E-20 — Efficiency vs. Load Current (A)
65% 72% 78% 84% 90% 2.5 5 7.5 10 12.5 15 17.5 20 25A ~90% peak @ 48V / 15A
28V input
36V input
48V input (nominal)
60V input
Typical Waveforms — U1648033N10E-20  (VIN: 36V, TA: 25°C)
Waveform Reference Page
U16 Series Complete Waveforms
Start-up · Transient Response · Input/Output Ripple · Efficiency · Derating — View full detail in PDF →
Derating Curves — U1648033N10E-20
U16 Derating Curves
Derating at Tc = 95°C and 115°C — View in PDF →
Thermal Summary — U1648033N10E-20
OTP TriggerTc = 110°C ±5°C
Operation Range−40°C to +110°C
Power Loss @ 20A/48V~6W (typical)
Key Waveform Parameters
Start-Up Delay20 ms (Vnom, full load)
Step Load Recovery±6% Vo / 500 µS
Output Ripple p-p3% Vo max
Output Ripple RMS1% Vo max
Switching Frequency400 kHz typical

Where U16 Series Works Best

The U16's compact 1/16 brick form factor, 2:1 input range, high efficiency, and telecom-grade isolation make it the ideal isolated converter for space-constrained infrastructure designs.

📡
Telecom Base Stations
48V bus rails in BTS and RRU. 405 W/in³ density saves board space. 2kV I/O isolation for outdoor telecom enclosures.
🖥️
Servers & Data Center
Point-of-load from 48V distribution. U1648120 delivers 12V/14A with >93% efficiency — ideal for server power architecture.
🔌
Networking Equipment
Compact 1/16 brick fits space-constrained switch and router designs. Remote sense enables accurate point-of-load regulation.
🏭
Industrial Control
Wide input range, high MTBF (4.5M hrs), and robust isolation for factory automation and control systems. No heatsink needed.
Configure Your Part Number

Build a valid U16 part number using the selectors below. Submit the completed part number when requesting a quote from OneTech Integration. Reference the Part Number System table above for full code definitions.

Generated Part Number
U1648120P−NXXXX

Ready to Specify the U16 Series?

Our application engineers can help with part selection, thermal analysis, and custom configurations. Samples typically ship within 2 weeks.